
M2 Steel Ball Lock Pilot Punches - Round Tip, Heavy Duty
Ball Lock Pilot Punches - Round Tip (M2 steel) deliver stable locating performance for heavy-duty inch tooling setups. The ball lock design helps maintain consistent alignment during repeated punch operation.
- Round tip pilot geometry supports controlled starting and accurate locating
- M2 steel construction with hard, wear-resistant performance for tooling life
- Machined to support repeatable fit across standard press and die interfaces
- Used for pilot positioning in stamping, blanking, and progressive die processes
Specifications
98 configurations available
| Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) |
|---|---|---|---|---|---|---|
| M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.061 ~ 0.375 |
| PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.061 ~ 0.375 |
| M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.061 ~ 0.375 |
| PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.061 ~ 0.375 |
| M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.061 ~ 0.375 |
| PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.061 ~ 0.375 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.186 ~ 0.5 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.186 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.186 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.186 ~ 0.5 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | - | - | 275 ~ 700 | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | - | - | 275 ~ 700 | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | - | - | - | 275 ~ 700 | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | - | - | - | 275 ~ 700 | 0.436 ~ 0.75 |
Product Guide
Application Scenarios+
Ball lock pilot punches are used to control repeatable part alignment in injection and transfer-related tooling workflows that rely on precise mechanical locating. In heavy-duty inch progressive die sets, the ball lock action stabilizes the start position and helps maintain consistent alignment over repeated cycles, reducing the risk of mis-registration at high press strokes.
- Progressive die and blanking tooling: Round tip geometry supports controlled entry and accurate locating at the first contact point.
- Stamping and forming fixtures: Ideal for applications where pilot retention under load is critical for part-to-part dimensional consistency.
- Die set base-plate interfaces: Shank sizing in the provided range enables reliable mating with standard die and press punch systems.
This variant is suited for heavy-duty inch setups because it is offered in M2 steel (with an optional PS4 material selection) for durable, wear-resistant performance during repeated pilot engagement.
Material & Process Details+
This series is specified in M2 steel (and an available PS4 option), targeting tooling durability for repeated pilot engagement. M2 is a high-speed steel class (commonly referenced as AISI M2 equivalent) selected for its balance of hardness and wear resistance in cutting and high-friction wear environments.
- M2 steel: Typically quenched and tempered to a hardened state for high wear resistance; the primary trade-off is that increased hardness can reduce toughness if the thermal response is not balanced for the tool design.
- PS4 option: Offered as an alternative material choice for fit to different wear/toughness requirements, while keeping compatibility with the same dimensional interfaces.
For best results, confirm the supplied heat-treated hardness and temper condition from the bill of materials when planning for aggressive load or abrasive cycles; pilot punching experiences concentrated contact stresses at the round tip and ball lock interface.
Sizing & Selection Guide+
To select the correct ball lock pilot punch, match the shank diameter D and the coded point length L to the pilot hole geometry and stack-up of your die set. The shank diameter range is 37 ~ 125 in, and the coded point length options are listed as 250 ~ 600, 250 ~ 700, 275 ~ 700, and 300 ~ 700 (coded inch values).
- Match D first: Choose D within the 37 ~ 125 range to ensure proper fit with the corresponding pilot bore.
- Select the correct length band: Use the specified point length options (e.g., 250 ~ 600 or 275 ~ 700) to reach the required locating engagement depth without bottoming.
- Confirm P dimension: The P dimension range is 0.061 ~ 0.999; verify it against your seating/retention requirements for the ball lock mechanism.
Because these are defined by coded inch ranges, use the product’s selected code configuration to maintain the intended fit and tolerance behavior across press/die interfaces.
Frequently Asked Questions
Which material selection (M2 vs PS4) should be used for heavy-duty inch pilot locating?+
This series provides M2 as the primary option and also lists an available PS4 material. Use M2 when your priority is durable, wear-resistant performance at the round tip and ball lock interface under repeated engagement. Select PS4 if your application requires an alternate balance of wear and toughness consistent with your in-house tooling standards.
How do I choose the right shank diameter D for correct locating fit in the die set?+
The shank diameter D is specified in the range 37 ~ 125 in. Pick a value within this range that matches your pilot bore diameter and maintains the intended clearance/fit for reliable seating. If you are tuning fit across multiple die sets, keep the D selection consistent with the cavity/core interface specification.
What point length (L) band should I select to prevent insufficient engagement or bottoming?+
Point length L is offered in coded inch ranges: 250 ~ 600, 250 ~ 700, 275 ~ 700, and 300 ~ 700 (depending on configuration). Choose the band that provides sufficient locating depth for the ball lock pilot to center the part while avoiding contact that could shorten tool life. Validate with your stack-up height and pilot travel allowance.
How does the P dimension (0.061 ~ 0.999) affect ball lock pilot performance?+
The P dimension is specified as 0.061 ~ 0.999. This value is relevant to seating/geometry of the ball lock system, influencing how consistently the pilot engages and holds alignment during cycling. Confirm your required retention geometry and select a configuration within the provided P range.
Are the point length variants (B/C/D listed ranges) interchangeable when ordering?+
The specification lists multiple length-related coded ranges labeled as point length parameters (including entries for B and C, and additional length-related options). Treat these as configuration-specific length designations rather than interchangeable without confirming the selected code. Use the provided coded inch option that matches your intended overall locating function and engagement depth.
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





