
Ball Lock Pilot Punches CRN Coated Round Tip Heavy Duty Inch
Ball Lock Pilot Punches round tip (M2 steel) are designed for heavy-duty inch tooling, using a CRN coating to support reliable punching and controlled wear in production. The ball-lock pilot geometry improves part positioning consistency.
- Round tip ball-lock design enhances stable locating during punch cycles
- Inch heavy-duty construction with CRN coating for wear resistance
- Supports tight setup with precision-engineered pilot alignment for reliable operation
- Commonly used in progressive dies and stamping setups requiring accurate registration
Specifications
102 configurations available
| Material | D (Shank dia.) (in) | Standard Point Length & L (Length) (coded inch) | [B] Point Length B & L (Length) (coded inch) | [C] Point Length B & L (Length) (coded inch) | [D] Point Length B & L (Length) (coded inch) | P Dimension (in) |
|---|---|---|---|---|---|---|
| M2 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.061 ~ 0.375 |
| PS4 | 37 (0.3750") | 250 ~ 600 | - | - | - | 0.061 ~ 0.375 |
| M2 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.061 ~ 0.375 |
| PS4 | 37 (0.3750") | - | 250 ~ 600 | - | - | 0.061 ~ 0.375 |
| M2 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.061 ~ 0.375 |
| PS4 | 37 (0.3750") | - | - | 250 ~ 600 | - | 0.061 ~ 0.375 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | 250 ~ 700 | - | - | - | 0.186 ~ 0.5 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | 250 ~ 700 | - | - | 0.186 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | - | 250 ~ 700 | - | 0.186 ~ 0.5 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.185 |
| M2 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.186 ~ 0.5 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.092 ~ 0.185 |
| PS4 | 50 (0.5000") | - | - | - | 275 ~ 700 | 0.186 ~ 0.5 |
| M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | 250 ~ 700 | - | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | 250 ~ 700 | - | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | 250 ~ 700 | - | 0.311 ~ 0.625 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| M2 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.124 ~ 0.31 |
| PS4 | 62 (0.6250") | - | - | - | 275 ~ 700 | 0.311 ~ 0.625 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | 250 ~ 700 | - | - | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | - | 250 ~ 700 | - | - | 0.436 ~ 0.75 |
| M2 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.234 ~ 0.435 |
| M2 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.436 ~ 0.75 |
| PS4 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.234 ~ 0.435 |
| PS4 | 75 (0.7500") | - | - | 250 ~ 700 | - | 0.436 ~ 0.75 |
Product Guide
Application Scenarios+
These ball-lock pilot punches are used in injection and stamping-oriented mold tooling where repeatable registration is critical across multiple cavities or stations. The round-tip ball-lock geometry helps stabilize locating during each punch cycle, improving alignment consistency between an ejector/punch and the corresponding die or mold feature.
- Automotive and appliance connector tooling: ideal for progressive die setups that require tight in-process part-to-part registration; the heavy-duty inch construction and wear-managed CRN coating support longer runs under intermittent load.
- Medical device housing fixtures: suited for secondary forming or trimming operations where positional repeatability affects downstream fit; controlled wear from CRN helps maintain consistent pilot engagement over time.
- Electronics enclosure stamping: used with multi-stage dies to reduce drift during high cycle production; pilot alignment remains reliable due to the ball-lock round tip design.
For this variant, the CRN coating is particularly suited to applications that balance frequent cycling with controlled wear, helping protect the pilot interface and maintain location accuracy.
Material & Process Details+
The pilot punch is available in M2 (and PS4), supporting the steel-grade selection commonly used for wear-resistant, precision locating tooling. M2 is a high-speed steel (AISI M2 equivalent) typically chosen for a good combination of hardness and toughness in cutting and punching environments.
- Hardness / performance: M2 is generally selected to achieve high wear resistance while retaining sufficient toughness; however, maximum hardness can reduce impact resistance compared with more ductile tool steels.
- Coating effect: a CRN coating is specified to further improve wear control at the pilot interface during repeated punching cycles.
- Heat treatment state: the tooling is typically supplied in a heat-treated condition suitable for punch service (quenched and tempered or equivalent tool-steel heat treatment), with hardness tuned to resist wear while maintaining dimensional stability.
- Material comparison: when selecting between M2 and PS4, choose M2 for broader high-speed steel tooling capability; select PS4 when your process specifies an alternate tool-steel option for similar locating and wear requirements.
Sizing & Selection Guide+
Select the correct pilot punch size by matching the shank diameter D, point length L (coded inch), and the corresponding point length ranges to your mold/die registration needs. The shank diameter D (in) is specified across 37 ~ 125, so choose a diameter that matches the locating bore in your die insert or tool plate for stable fit.
- Choose L within available coded-inch ranges: options include 250 ~ 600, 250 ~ 700, 275 ~ 700, and 300 ~ 700 (also reflected across [B], [C], and the D-related point length ranges provided).
- Use point length B/C/D logic: when your assembly references different point geometries, ensure the requested [B], [C], or D-coded point length falls within the same listed range for the version you select.
- Fit/tolerance considerations: because these are locating features, confirm the pilot-to-bore clearance and engagement length in your stack-up; the P dimension (in) = 0.061 ~ 0.999 should be reviewed against the available registration window to avoid under- or over-engagement.
Where your cavity/core design defines fixed locating depths, prioritize the point length range that ensures consistent engagement without bottoming.
Frequently Asked Questions
Which steel grade should I choose for ball-lock pilot punching—M2 or PS4?+
This series lists M2 and PS4 as available materials. M2 is a high-speed steel commonly used for wear resistance in punch tooling, while PS4 is offered as an alternate tool-steel option for similar locating and punching service requirements.
Use CRN coating benefits in either case when your primary concern is managing wear at the pilot interface and maintaining engagement consistency.
How do I match the shank diameter (D) to my die or mold locating bore?+
The shank diameter is specified as D (in) = 37 ~ 125. Select the punch diameter that corresponds to your locating bore size to ensure stable pilot contact and prevent excessive clearance that can lead to registration drift.
Verify that your bore and punch stack-up also supports the required point length engagement within the selected L range.
What point length ranges (L, B, C) are available for this ball-lock pilot punch?+
The product data provides coded-inch ranges for point length L and also lists [B] and [C] with the same range sets: 250 ~ 600, 250 ~ 700, 275 ~ 700, and 300 ~ 700. One additional listing shows D: 275 ~ 700 and 300 ~ 700 depending on the coded variant.
Choose the range that matches your tool’s required engagement depth without bottoming or insufficient support.
How does the CRN coating influence wear and alignment stability in production?+
This series specifies a CRN coating for heavy-duty inch punching. The coating is intended to improve wear control at the pilot interface, which helps maintain consistent pilot engagement over high cycle runs.
For applications with repetitive indexing—such as progressive die registration—the reduced wear supports steadier alignment between stations.
How do I use the P dimension to confirm correct registration engagement?+
The data specifies P (in) = 0.061 ~ 0.999. Use this to check the registration window relative to your die/mold geometry so the pilot achieves adequate engagement.
Confirm the selected L (and the related [B]/[C] coded point length, if your design references them) provides the required engagement depth while avoiding interference.
Need Custom Specifications?
Our engineering team can help with custom configurations, material selection, and volume pricing.





