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Steel TiCN Coated Ball Lock Ejector Punches - Heavy Load, Wrench Flat

Steel TiCN Coated Ball Lock Ejector Punches - Heavy Load, Wrench Flat

Ball Lock Ejector Punches - Heavy Load (TiCN coated steel) use a wrench flat style to improve handling and positioning during mold build. Designed for reliable ejection under heavy duty cycles and consistent punch alignment.

  • Wrench flat geometry improves secure gripping and stable setup
  • TiCN (XCN) coating enhances wear resistance for long-run production
  • Hardened SKH51 equivalent (M2) steel maintains edge strength under load
  • Typical use: ejector systems in progressive dies and injection molds
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Specifications

360 configurations available

Tip ShapeB (Tip length) (mm)D (Shank diameter) (mm)L (L Dimension) (mm)LC (Full length alteration) (mm)P (Tip dimension) (mm)PC (Tip dimension alteration) (mm)W (Tip dimension) (mm)WC (Tip dimension alteration) (mm)R (Tip dimension) (mm)type
RoundL1080 ~ 100-3 ~ 9.97-----
RoundL1080 ~ 100--2.8 ~ 2.99----
RoundL10-63 ~ 99.93 ~ 9.97-----
RoundL10-63 ~ 99.9-2.8 ~ 2.99----
RoundL1380 ~ 100-6 ~ 12.97-----
RoundL1380 ~ 100--5 ~ 5.99----
RoundL13-63 ~ 99.96 ~ 12.97-----
RoundL13-63 ~ 99.9-5 ~ 5.99----
RoundL1680 ~ 100-10 ~ 15.97-----
RoundL1680 ~ 100--8 ~ 9.99----
RoundL16-57 ~ 99.910 ~ 15.97-----
RoundL16-57 ~ 99.9-8 ~ 9.99----
RoundL2080 ~ 100-13 ~ 19.97-----
RoundL2080 ~ 100--9 ~ 12.99----
RoundL20-57 ~ 99.913 ~ 19.97-----
RoundL20-57 ~ 99.9-9 ~ 12.99----
RoundL2580 ~ 100-18 ~ 24.97-----
RoundL2580 ~ 100--9 ~ 17.99----
RoundL25-57 ~ 99.918 ~ 24.97-----
RoundL25-57 ~ 99.9-9 ~ 17.99----
RoundS1071 ~ 100-3 ~ 9.97-----
RoundS1071 ~ 100--2.8 ~ 2.99----
RoundS10-60 ~ 99.93 ~ 9.97-----
RoundS10-60 ~ 99.9-2.8 ~ 2.99----
RoundS1371 ~ 100-6 ~ 12.97-----
RoundS1371 ~ 100--5 ~ 5.99----
RoundS13-60 ~ 99.96 ~ 12.97-----
RoundS13-60 ~ 99.9-5 ~ 5.99----
RoundS1671 ~ 100-10 ~ 15.97-----
RoundS1671 ~ 100--8 ~ 9.99----
RoundS16-54 ~ 99.910 ~ 15.97-----
RoundS16-54 ~ 99.9-8 ~ 9.99----
RoundS2071 ~ 100-13 ~ 19.97-----
RoundS2071 ~ 100--9 ~ 12.99----
RoundS20-54 ~ 99.913 ~ 19.97-----
RoundS20-54 ~ 99.9-9 ~ 12.99----
RoundS2571 ~ 100-18 ~ 24.97-----
RoundS2571 ~ 100--9 ~ 17.99----
RoundS25-54 ~ 99.918 ~ 24.97-----
RoundS25-54 ~ 99.9-9 ~ 17.99----
RectangleL1080 ~ 100-3 ~ 9.9-3 ~ 9.9---
RectangleL1080 ~ 100-3 ~ 9.9--2.8 ~ 2.99--
RectangleL1080 ~ 100--2.8 ~ 2.993 ~ 9.9---
RectangleL1080 ~ 100--2.8 ~ 2.99-2.8 ~ 2.99--
RectangleL10-63 ~ 99.93 ~ 9.9-3 ~ 9.9---
RectangleL10-63 ~ 99.93 ~ 9.9--2.8 ~ 2.99--
RectangleL10-63 ~ 99.9-2.8 ~ 2.993 ~ 9.9---
RectangleL10-63 ~ 99.9-2.8 ~ 2.99-2.8 ~ 2.99--
RectangleL1380 ~ 100-6 ~ 12.9-6 ~ 12.9---
RectangleL1380 ~ 100-6 ~ 12.9--5 ~ 5.99--

Product Guide

🏭Application Scenarios+

Ball lock ejector tooling relies on consistent punch alignment and controlled ejection force. This heavy-load, TiCN-coated variant with a wrench flat style is commonly used in injection mold assemblies where repeatable movement under high duty cycles is required.

  • Automotive connector and housing molds: Use the wrench flat geometry to improve handling during tryout and maintenance, supporting stable positioning of the ejector system while the TiCN coating helps resist wear at the punch tip.
  • Consumer electronics casings: In molds with tight packaging and frequent actuator cycles, the heavy-load construction supports long-run ejection while maintaining edge strength for reliable stroke-to-stroke behavior.
  • Progressive dies and multi-cavity tools: The ball-lock ejector punch format and hardened core are suited for assemblies that demand consistent alignment and repeatable ejection in high-cycle production.
🔧Material & Process Details+

This punch is manufactured from hardened SKH51-equivalent (M2) high-speed steel, selected for its balance of edge retention, wear resistance, and toughness under ejector loading. In service, the cutting edge is the critical wear location; maintaining hardness helps preserve ejection stability and dimensional consistency.

  • TiCN (XCN) coating: Provides improved surface wear resistance against adhesive/abrasive wear mechanisms common at the tip.
  • Heat treatment state: Hardened for load-bearing performance typical of M2-class steel; exact hardness value is not specified in the provided data.
  • Trade-offs: HSS cores offer better wear/edge strength, while coating supports a longer effective life; extreme toughness limits are not stated, so system design should still account for load and guidance quality.
📐Sizing & Selection Guide+

Select dimensions by matching the punch shank and tip geometry to the ejector plate interface and the mating ball-lock pocket/guide constraints in the mold. This series supports shank diameters D = 10, 13, 16, 20, 25 mm and tip length options B = L or S with L (L Dimension) ranges of 80–100 mm or 71–100 mm.

  • Tip geometry match: Choose the Tip Shape (Round, Rectangle, Oblong, Double Flatted Round, Radius Rectangle) and set P = 3–18 mm plus the corresponding W (3–6 mm) and radii R = 0.15–4.94 to 0.15–12.44 mm based on contact area needs.
  • Length compatibility: Confirm the full-length alteration LC = 54–99.9 mm (multiple options) fits the ejector stroke stack-up and shutheight variation.
  • Fit/tolerance: For proper ball-lock seating and guidance, maintain the designed clearance between punch diameter D and the mating components; coating thickness can slightly affect effective surface tolerance, so rely on your drawing’s fit class and gauge requirements.

Frequently Asked Questions

Which shank diameter (D) options are available for this heavy-load ball lock ejector punch series?+
The series provides shank diameter options of D = 10, 13, 16, 20, or 25 mm. Choose the diameter that matches the ejector guide/bushing bore and the ball-lock interface constraints in your mold design.
How do I select the correct tip shape and tip dimensions (P, W, R) for ejection contact requirements?+
Select the Tip Shape from Round, Rectangle, Oblong, Double Flatted Round, or Radius Rectangle. Then set P = 3–18 mm and choose W = 3–6 mm where applicable; select a compatible radius R from the provided ranges (e.g., 0.15–4.94 up to 0.15–12.44 mm) to control contact stress and wear.
What length parameters should I verify to ensure stroke stack-up compatibility?+
Verify the series L dimension range (either 80–100 mm or 71–100 mm depending on configuration) and the full length alteration LC options (listed across multiple ranges such as 54–99.9 mm, depending on the configuration). These must match your ejector plate thicknesses and travel requirements.
Why is the TiCN (XCN) coating used on heavy-load ejector punches?+
The TiCN (XCN) coating is intended to increase wear resistance at the punch surface, particularly at the tip where contact and friction occur during ejection. This supports longer production life under heavy-duty cycles by helping preserve surface integrity and edge strength performance from the hardened core.
What is the purpose of the wrench flat style on ejector punches in mold maintenance and alignment?+
The wrench flat geometry improves gripping during assembly and maintenance, helping operators position the punch consistently during mold build, tryout, or replacement. This can reduce setup variability and support stable alignment in the ejector system during high-cycle operation.

Need Custom Specifications?

Our engineering team can help with custom configurations, material selection, and volume pricing.